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How Caterpillar Compresses Heavy Machinery Data Using Neural Networks

A method for shrinking massive amounts of sensor data from construction equipment into small, efficient packets for cheaper wireless transmission by using neural network training.

Granted 2010ExpiredExpired 2025Owned by Caterpillar Japan LtdInvented by Satoshi Fujii, Gantcho Lubenov Vatchkov, Koji Komatsu + 1 more

Original patent title: “Apparatus and method for compressing data, apparatus and method for analyzing data, and data management system

Plain-English explanation by SahiLast reviewed · June 13, 2026

A method for shrinking massive amounts of sensor data from construction equipment into small, efficient packets for cheaper wireless transmission by using neural network training. Granted to Caterpillar Japan Ltd in 2010 with 6 claims, and it is now in the public domain.

Coverage

What does this patent actually cover?

This patent describes a system to reduce the cost of sending data from remote construction machines to a central office. It uses a neural network to group similar operational data points into 'neurons' within a multi-dimensional space. Instead of sending every single sensor reading, the machine only sends the coordinates of these neurons, the average distance of data points to those neurons, and how often each neuron was 'hit' by incoming data. This allows the remote office to reconstruct the machine's behavior without needing the raw, high-bandwidth data stream.

The gap

What does this patent NOT cover?

  • Does not cover general-purpose data compression algorithms like ZIP or JPEG.
  • Does not cover supervised learning where the machine is trained on labeled data.
  • Does not cover transmission methods that do not rely on neuron-based model parameters.
  • Does not cover data processing that occurs entirely on an external server without local compression.

These exclusions are unique to PatentBrief — derived from the actual claim language, not patent-office boilerplate.

Key facts

Patent numberUS 7664715
StatusExpired
FieldAI & Machine Learning
AssigneeCaterpillar Japan Ltd
InventorsSatoshi Fujii, Gantcho Lubenov Vatchkov, Koji Komatsu and 1 other
Filed2005
Granted2010
Expires2025 (expired)
Claims6
Times cited0
LitigationNone on record
Value · $5K$14KMinimal

What made this novel

By using unsupervised learning to create a 'winning neuron' model, the system essentially creates a mathematical summary of machine behavior that adapts to the data, rather than using a fixed, rigid compression template.

The Patent Drawing

Representative patent drawing for Apparatus and method for compressing data, apparatus and method for analyzing data, and data management system (US 7664715)
Representative figure · US 7664715All figures on Google Patents →
Apparatus and method for compr…(Primary claim)mechanicalai mltelecommunicationsconsumer electronics

Schematic visualization of the patent's claim structure. Hand-drawn diagrams in progress for each landmark patent.

Where you've seen this

Real-world examples

01

Caterpillar Product Link remote monitoring systems

02

Remote diagnostic systems for heavy mining equipment

03

Fleet management software for construction machinery

Why it matters

The bigger picture

In the mid-2000s, transmitting large amounts of telemetry data from remote job sites via satellite or cellular links was prohibitively expensive. This patent provided a way to maintain diagnostic visibility into heavy equipment health while drastically cutting the data volume, effectively making remote fleet management economically viable for companies like Caterpillar.

Filed

April 28, 2005

Granted

February 16, 2010

Market context

Who's building on this

Companies in this space

Caterpillar remains the primary entity utilizing this specific approach for their proprietary fleet management suites. Modern industrial IoT platforms from companies like Komatsu and John Deere have since adopted similar edge-computing and data-reduction strategies to manage the massive influx of sensor data from modern 'smart' equipment.

Market impact

This patent helped formalize the 'edge computing' approach in heavy industry, where processing happens on the machine itself to save bandwidth. It enabled the transition from reactive maintenance to proactive, data-driven fleet management by making it affordable to monitor machines operating in remote or off-grid locations.

Claim 1 — Plain English

What this patent covers

This patent describes a system to reduce the cost of sending data from remote construction machines to a central office. It uses a neural network to group similar operational data points into 'neurons' within a multi-dimensional space. Instead of sending every single sensor reading, the machine only sends the coordinates of these neurons, the average distance of data points to those neurons, and how often each neuron was 'hit' by incoming data. This allows the remote office to reconstruct the machine's behavior without needing the raw, high-bandwidth data stream.

The clever bit

By using unsupervised learning to create a 'winning neuron' model, the system essentially creates a mathematical summary of machine behavior that adapts to the data, rather than using a fixed, rigid compression template.

What it does not cover

  • Does not cover general-purpose data compression algorithms like ZIP or JPEG.
  • Does not cover supervised learning where the machine is trained on labeled data.
  • Does not cover transmission methods that do not rely on neuron-based model parameters.
  • Does not cover data processing that occurs entirely on an external server without local compression.

Patent timeline

Filing

Application submitted to the patent office

Publication

Application published, typically 18 months after filing

Grant

Patent officially issued

Expiration

Patent enters public domain

This patent is in the public domain

See the Freedom to Build guide — what is free to use, what is not, and how to cite this patent.

View guide →

PatentBrief Score

Impact Score

Limited data

Citation count

0/40

No citations yet

Claim breadth

4/20

Moderate scope

Recency

5/20

Granted 10–20 years ago

Assignee scale

0/20

Independent or smaller assigneeassigneeThe entity that owns the patent — usually the inventor's employer or a company.Read more →

PatentBrief Impact Score — based on citation count, claim breadth, recency, and assignee scale. Not a legal assessment.

Heuristic Value Estimate

What this patent might be worth

Minimal

$5K$14K

Midpoint $9K · expired or expiring · industry ×1.6

Adjust inputs →

Heuristic only — blends forward/backward citation counts, claim scope, time remaining, litigation history, and CPC-derived industry baseline. Real valuations need a professional appraisal.

Patent Claims

0 independent claims · 1 dependent

Claims are the legal boundaries of the patent. An independent claim stands alone. A dependent claim adds limitations to its parent, narrowing — but not broadening — the scope.

The original legal language

Original claims

6 claims as filed with the patent office.

Concepts involved

ClaimPrior artNon-obviousnessNoveltySpecificationAssigneePatent term

Citations

Patent lineage

Cites earlier patents

29

earlier patents this invention cites as foundations

View prior art →

Cite this patent

Fujii, S., Vatchkov, G. L., Komatsu, K., & Murota, I. (2010). How Caterpillar Compresses Heavy Machinery Data Using Neural Networks (U.S. Patent No. 7,664,715). U.S. Patent and Trademark Office. https://patentbrief.org/patent/us/7664715/apparatus-and-method-for-compressing-data-apparatus-and-method-for-analyzing-data-and-data-management-system

Auto-generated from the patent record. Double-check author order and the issue date against the official USPTO document before submitting.

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Common Questions

Frequently Asked Questions

What does How Caterpillar Compresses Heavy Machinery Data Using Neural Networks cover?

A method for shrinking massive amounts of sensor data from construction equipment into small, efficient packets for cheaper wireless transmission by using neural network training.

Who owns patent US 7664715?

Caterpillar Japan Ltd owns this patent, granted in 2010.

When does this patent expire?

This patent has expired and is now in the public domain — anyone can use the invention freely.

What problem does this patent solve?

In the mid-2000s, transmitting large amounts of telemetry data from remote job sites via satellite or cellular links was prohibitively expensive. This patent provided a way to maintain diagnostic visibility into heavy equipment health while drastically cutting the data volume, effectively making remote fleet management economically viable for companies like Caterpillar.

What does this patent NOT cover?

Does not cover general-purpose data compression algorithms like ZIP or JPEG.

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Last reviewed: June 13, 2026 · PatentBrief is not a law firm and this is not legal advice.