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How Piezoelectric Inkjet Printing Works

A 1970 patent describing how to print images by using electrical pulses to bend a tiny crystal plate, squeezing individual ink drops out of a nozzle on demand.

Granted 1976ExpiredExpired 1993Owned by SILONICS IncInvented by Stephan B. Sears, Edmond L. Kyser

Original patent title: “Method and apparatus for recording with writing fluids and drop projection means therefor

Plain-English explanation by SahiLast reviewed · June 13, 2026

A 1970 patent describing how to print images by using electrical pulses to bend a tiny crystal plate, squeezing individual ink drops out of a nozzle on demand. Granted to SILONICS Inc in 1976 with 6 claims and 448 forward citations, and it is now in the public domain.

Key facts

Patent numberUS 3946398
StatusExpired
FieldConsumer Electronics
AssigneeSILONICS Inc
InventorsStephan B. Sears, Edmond L. Kyser
Filed1970
Granted1976
Expires1993 (expired)
Claims6
Times cited448
LitigationNone on record
Value · $41K$130KMinimal

Coverage

What does this patent actually cover?

This patent describes a drop-on-demand inkjet printing mechanism. Instead of spraying a continuous stream of ink, it ejects individual droplets only when needed. The system features a fluid chamber connected to a constant ink supply and a nozzle orifice. One wall of the chamber contains a piezoelectric actuator made of two plates bonded together. When an electrical pulse is applied, these plates expand in opposite directions, causing the actuator to bend inward. This sudden volume reduction squeezes exactly one droplet of ink out of the nozzle at a rate of 100 to 3,000 drops per second.

The gap

What does this patent NOT cover?

  • Does not cover continuous inkjet printing where a constant stream of droplets is electrostatically deflected.
  • Does not cover thermal inkjet printing, which uses heat resistors to vaporize ink and create a bubble to eject drops.
  • Does not cover printing rates outside the claimed range of 100 to 3,000 droplets per second.
  • Does not cover single-layer piezoelectric actuators that do not use two transversely expanding plates secured together to bend.

These exclusions are unique to PatentBrief — derived from the actual claim language, not patent-office boilerplate.

What made this novel

Using a bimorph piezoelectric actuator—two plates that expand in opposite directions when electrified—to act as a tiny, solid-state pump. This bending motion creates a highly controllable, rapid physical displacement without moving parts like gears or pistons.

The Patent Drawing

Representative patent drawing for Method and apparatus for recording with writing fluids and drop projection means therefor (US 3946398)
Representative figure · US 3946398All figures on Google Patents →
Method and apparatus for recor…(Primary claim)consumer electronicsmechanicalmaterials

Schematic visualization of the patent's claim structure. Hand-drawn diagrams in progress for each landmark patent.

Where you've seen this

Real-world examples

01

Epson Micro Piezo printheads

02

Brother desktop inkjet printers

03

Industrial wide-format UV flatbed printers

04

Piezoelectric 3D bioprinters

Why it matters

The bigger picture

This patent is a foundational document for drop-on-demand piezoelectric inkjet printing. This technology eventually enabled high-resolution color home printing, industrial textile printing, and modern 3D bioprinting. It avoided the messy ink-recirculation systems required by earlier continuous inkjet printers.

Filed

June 29, 1970

Granted

March 23, 1976

Market context

Who's building on this

Companies in this space

Epson continues to dominate the consumer and industrial space with its proprietary Micro Piezo technology. Industrial printhead manufacturers like Fujifilm Dimatix and Xaar also build high-performance micro-electromechanical systems (MEMS) based on these early piezo deflection principles.

Market impact

This technology shifted the inkjet market away from complex, high-maintenance continuous stream systems toward reliable, consumer-friendly desktop printers. It laid the technical foundation for modern high-resolution industrial printing on textiles, ceramics, and electronics.

Claim 1 — Plain English

What this patent covers

This patent describes a drop-on-demand inkjet printing mechanism. Instead of spraying a continuous stream of ink, it ejects individual droplets only when needed. The system features a fluid chamber connected to a constant ink supply and a nozzle orifice. One wall of the chamber contains a piezoelectric actuator made of two plates bonded together. When an electrical pulse is applied, these plates expand in opposite directions, causing the actuator to bend inward. This sudden volume reduction squeezes exactly one droplet of ink out of the nozzle at a rate of 100 to 3,000 drops per second.

The clever bit

Using a bimorph piezoelectric actuator—two plates that expand in opposite directions when electrified—to act as a tiny, solid-state pump. This bending motion creates a highly controllable, rapid physical displacement without moving parts like gears or pistons.

What it does not cover

  • Does not cover continuous inkjet printing where a constant stream of droplets is electrostatically deflected.
  • Does not cover thermal inkjet printing, which uses heat resistors to vaporize ink and create a bubble to eject drops.
  • Does not cover printing rates outside the claimed range of 100 to 3,000 droplets per second.
  • Does not cover single-layer piezoelectric actuators that do not use two transversely expanding plates secured together to bend.

Patent Journey

From filing to expiry

PatentBrief Score

Impact Score

Moderate

Citation count

40/40

Highly cited

Claim breadth

4/20

Moderate scope

Recency

0/20

Older than 20 years

Assignee scale

0/20

Independent or smaller assigneeassigneeThe entity that owns the patent — usually the inventor's employer or a company.Read more →

PatentBrief Impact Score — based on citation count, claim breadth, recency, and assignee scale. Not a legal assessment.

Heuristic Value Estimate

What this patent might be worth

Minimal

$41K$130K

Midpoint $81K · expired or expiring · industry ×0.9

Adjust inputs →

Heuristic only — blends forward/backward citation counts, claim scope, time remaining, litigation history, and CPC-derived industry baseline. Real valuations need a professional appraisal.

The original legal language

Original claims

6 claims as filed with the patent office.

Concepts involved

ClaimPrior artNon-obviousnessNoveltySpecificationAssigneePatent term

Citations

Patent lineage

Cites earlier patents

6

earlier patents this invention cites as foundations

View prior art →

Cited by later patents

448

later patents that build on this invention

View patents →

Cite this patent

Sears, S. B., & Kyser, E. L. (1976). How Piezoelectric Inkjet Printing Works (U.S. Patent No. 3,946,398). U.S. Patent and Trademark Office. https://patentbrief.org/patent/us/3946398/drop-on-demand-inkjet

Auto-generated from the patent record. Double-check author order and the issue date against the official USPTO document before submitting.

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Common Questions

Frequently Asked Questions

What does How Piezoelectric Inkjet Printing Works cover?

A 1970 patent describing how to print images by using electrical pulses to bend a tiny crystal plate, squeezing individual ink drops out of a nozzle on demand.

Who owns patent US 3946398?

SILONICS Inc owns this patent, granted in 1976.

When does this patent expire?

This patent has expired and is now in the public domain — anyone can use the invention freely.

What is patent US 3946398 cited by?

This patent has been cited by 448 later patents that build on its ideas.

What problem does this patent solve?

This patent is a foundational document for drop-on-demand piezoelectric inkjet printing. This technology eventually enabled high-resolution color home printing, industrial textile printing, and modern 3D bioprinting. It avoided the messy ink-recirculation systems required by earlier continuous inkjet printers.

What does this patent NOT cover?

Does not cover continuous inkjet printing where a constant stream of droplets is electrostatically deflected.

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Last reviewed: June 13, 2026 · PatentBrief is not a law firm and this is not legal advice.