PatentBrief

Inkjet Printing — How a Hot Wire Discovered the Bubble Jet

Canon's 1977 bubble jet patent describes the thermal inkjet process — where a tiny heater vaporizes ink to form a bubble that ejects a droplet — discovered accidentally when a researcher touched a syringe of ink with a hot soldering iron.

Granted 1988activeExpired 2006Owned by Canon IncInvented by Yasushi Sato, Takashi Nakagiri, Ichiro Endo + 2 more

Original patent title: “Bubble jet recording method and apparatus in which a heating element generates bubbles in a liquid flow path to project droplets

What this patent covers

The actual claim

This patent describes a method of propelling ink droplets from a nozzle using thermal energy. A small resistive heater element (a few microns across) sits inside the ink channel just behind the nozzle opening. When a brief electrical pulse (a few microseconds) heats the element to over 300°C, the ink in contact with it vaporizes instantly, forming a rapidly expanding bubble. The bubble's expansion pushes ink out through the nozzle as a droplet. When the heater cools, the bubble collapses and fresh ink is drawn into the channel by capillary action. The cycle repeats thousands of times per second for each nozzle. By precisely controlling which nozzles fire and when, the print head creates patterns of ink droplets that form characters and images.

What this patent does NOT cover

The boundaries

  • Piezoelectric inkjet (Epson's approach) — uses mechanical pressure from a piezo crystal rather than heat to eject droplets
  • Laser printing — uses static electricity and toner powder, not liquid ink
  • Continuous inkjet (CIJ) — a different approach where ink streams continuously and unwanted drops are deflected away
  • UV-cured or solvent-based industrial inkjet — different ink chemistries for industrial printing

These exclusions are unique to PatentBrief — derived from the actual claim language, not patent-office boilerplate.

What made this novel

The bubble jet was discovered independently and simultaneously at Canon in Japan and Hewlett-Packard in the U.S. in 1979 — both teams had the same accident. At Canon, researcher Ichiro Endo accidentally touched a syringe full of ink with a hot soldering iron; the heat vaporized ink and shot a droplet out of the needle. At HP, a similar accident occurred in the same year. Both companies filed patents, and the result was a cross-licensing agreement. HP called it 'thermal inkjet'; Canon called it 'bubble jet' — same physics, different name. The technology reduced the cost of a printer by a factor of 10 compared to daisy-wheel and dot-matrix printers, ultimately making inkjet the dominant home printing technology for 30 years.

Bubble jet recording method an…(Primary claim)printingconsumer-electronicshardwareimagingoffice-equipment

Schematic visualization of the patent's claim structure. Hand-drawn diagrams in progress for each landmark patent.

Where you've seen this

Real-world examples

01

HP's ThinkJet (1984) was the first commercial thermal inkjet printer — it sold for $495 and used replaceable cartridges, establishing the 'razor and blades' business model of cheap printers with expensive ink

02

Canon's BJ-80 (1985) was the first bubble jet printer; Canon and HP's cross-licensing agreement allowed both companies to build on each other's patents

03

Modern inkjet print heads fire droplets at 18,000–30,000 per second per nozzle, with droplet volumes as small as 1 picoliter — enabling photographic-quality output from consumer printers

Why it matters

The bigger picture

Inkjet printing democratized color printing. Before it, color printing required professional offset presses or expensive laser systems. The bubble jet / thermal inkjet made it possible to print photographs at home for a few cents per page. HP's ink business became one of the most profitable in the company — selling ink at roughly $8,000 per liter for standard cartridges. The business model of cheap hardware and expensive consumables, pioneered by inkjet, has been applied to razors, coffee machines, and printers of all types.

Filed

February 6, 1986

Granted

February 2, 1988

Claim 1 — Plain English

What this patent covers

This patent describes a method of propelling ink droplets from a nozzle using thermal energy. A small resistive heater element (a few microns across) sits inside the ink channel just behind the nozzle opening. When a brief electrical pulse (a few microseconds) heats the element to over 300°C, the ink in contact with it vaporizes instantly, forming a rapidly expanding bubble. The bubble's expansion pushes ink out through the nozzle as a droplet. When the heater cools, the bubble collapses and fresh ink is drawn into the channel by capillary action. The cycle repeats thousands of times per second for each nozzle. By precisely controlling which nozzles fire and when, the print head creates patterns of ink droplets that form characters and images.

The clever bit

The bubble jet was discovered independently and simultaneously at Canon in Japan and Hewlett-Packard in the U.S. in 1979 — both teams had the same accident. At Canon, researcher Ichiro Endo accidentally touched a syringe full of ink with a hot soldering iron; the heat vaporized ink and shot a droplet out of the needle. At HP, a similar accident occurred in the same year. Both companies filed patents, and the result was a cross-licensing agreement. HP called it 'thermal inkjet'; Canon called it 'bubble jet' — same physics, different name. The technology reduced the cost of a printer by a factor of 10 compared to daisy-wheel and dot-matrix printers, ultimately making inkjet the dominant home printing technology for 30 years.

What it does not cover

  • Piezoelectric inkjet (Epson's approach) — uses mechanical pressure from a piezo crystal rather than heat to eject droplets
  • Laser printing — uses static electricity and toner powder, not liquid ink
  • Continuous inkjet (CIJ) — a different approach where ink streams continuously and unwanted drops are deflected away
  • UV-cured or solvent-based industrial inkjet — different ink chemistries for industrial printing

Patent Journey

From filing to expiry

Patent Filed

1986

Patent Granted

1988 · 2yr after filing

Highly Cited

1,806 patents cite this

Patent Expired

2006

PatentBrief Score

Impact Score

47/ 100

Moderate

Citation count

40/40

Highly cited

Claim breadth

7/20

Moderate scope

Recency

0/20

Older than 20 years

Assignee scale

0/20

Independent or smaller assignee

PatentBrief Impact Score — based on citation count, claim breadth, recency, and assignee scale. Not a legal assessment.

The original legal language

Original claims

11 claims as filed with the patent office.

Glossary

Key terms defined

picoliter
One trillionth of a liter — the unit used to measure inkjet droplet volume; modern print heads eject 1–3 picoliter droplets
bubble jet
Canon's name for thermal inkjet — the ink bubble formed by vaporization ejects the droplet
thermal inkjet
HP's name for the same technology — uses heat to vaporize ink and propel droplets
capillary action
The force that draws fresh ink into the nozzle channel after a droplet is ejected — no pump required

Citations

Patent lineage

Cites earlier patents

14

earlier patents this invention cites as foundations

View prior art →

Cited by later patents

1,806

later patents that build on this invention

View patents →

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Last reviewed: May 26, 2026 · PatentBrief is not a law firm and this is not legal advice.