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A Stamped Mirror to Connect Optical Fibers to Tiny Light Chips

This patent describes a method to precisely connect a standard optical fiber to a tiny light-based computer chip (a photonic integrated circuit) using a specially shaped, stamped mirror that redirects and reshapes the light.

Granted 2025ActiveExpires 2041Owned by Senko Advanced ComponentsInvented by Robert Ryan Vallance, Rand D. Dannenberg, Shuhe LI + 1 more

Original patent title: “Optical connection of optical fibers to grating couplers

Plain-English explanation by SahiLast reviewed · August 2, 2026

This patent describes a method to precisely connect a standard optical fiber to a tiny light-based computer chip (a photonic integrated circuit) using a specially shaped, stamped mirror that redirects and reshapes the light. Granted to Senko Advanced Components in 2025 with 23 claims, and it is expected to expire in 2041.

Coverage

What does this patent actually cover?

The patent describes an optical coupling that uses a "stamped optical bench" with a "structured reflective surface" (a mirror) to connect a single-mode optical fiber to a grating coupler on a photonic integrated circuit (PIC). This mirror "turns light transmitted between the grating coupler and the optical fiber" (ClaimclaimA numbered sentence at the end of a patent that legally defines what the inventor owns. The most important section.Read more → 1). Crucially, the mirror's "reflective surface profile" is shaped to "reshape the light" (Claim 1) to perfectly match the light coming from the fiber to the grating coupler's "design angle." For example, it can make light from a "flat polished optical fiber" look like it came from an "angled polished optical fiber" (Claim 2), which many existing grating couplers are designed for. The entire "optical bench" and the "fiber alignment structure" are made at the same time by "precision stamping a malleable metal body" (Claim 3).

The gap

What does this patent NOT cover?

  • Does not cover systems that use a separate "refractive optical element" (like a lens) between the fiber and the mirror to reshape the light (ClaimsclaimsThe numbered statements at the end of a patent that legally define what the inventor owns.Read more → 4, 5, 6).
  • Does not cover systems where the mirror is not "stamped" or where the fiber alignment structure is not formed "integrally/simultaneously" with the mirror (ClaimclaimA numbered sentence at the end of a patent that legally defines what the inventor owns. The most important section.Read more → 3).
  • Does not cover using multi-mode optical fibers; it specifically claimsclaimsThe numbered statements at the end of a patent that legally define what the inventor owns.Read more → a "single-mode fiber" (ClaimclaimA numbered sentence at the end of a patent that legally defines what the inventor owns. The most important section.Read more → 1).
  • Does not cover reflective surfaces that are not "three-dimensional concave reflective ellipsoidal" (ClaimclaimA numbered sentence at the end of a patent that legally defines what the inventor owns. The most important section.Read more → 1).

These exclusions are unique to PatentBrief — derived from the actual claim language, not patent-office boilerplate.

Key facts

Patent numberUS 12422629
StatusActive
FieldTelecom & Wireless
AssigneeSenko Advanced Components
InventorsRobert Ryan Vallance, Rand D. Dannenberg, Shuhe LI and 1 other
Filed2021
Granted2025
Expires2041
Claims23
Times cited0
LitigationNone on record
Value · $44K$140KMinimal

What made this novel

The clever bit is using a single, precision-stamped metal part that acts as both a mirror and an alignment structure. This mirror is not just for redirecting light, but its specific "three-dimensional concave reflective ellipsoidal surface profile" actively reshapes the light beam to perfectly match the receiving component, all without needing separate lenses.

The Patent Drawing

Representative patent drawing for Optical connection of optical fibers to grating couplers (US 12422629)
Representative figure · US 12422629All figures on Google Patents →
Optical connection of optical …(Primary claim)telecommunicationssemiconductorsconsumer electronicsmechanical

Schematic visualization of the patent's claim structure. Hand-drawn diagrams in progress for each landmark patent.

Where you've seen this

Real-world examples

01

High-speed optical transceivers

02

Data center interconnects

03

Telecommunications equipment

04

Optical sensors

Why it matters

The bigger picture

Connecting optical fibers to photonic integrated circuits (PICs) is a major challenge in modern technology. PICs are becoming central to high-speed data communication and computing. This patent offers a manufacturing-friendly way to achieve precise optical alignment, which is critical for reliable and efficient light transmission in these systems. It addresses a bottleneck in packaging and integration.

Filed

March 16, 2021

Granted

September 23, 2025

Market context

Who's building on this

Companies in this space

Senko Advanced Components, the assigneeassigneeThe entity that owns the patent — usually the inventor's employer or a company.Read more →, is a major player in fiber optic interconnects and passive optical components. Other companies in the optical interconnect space, such as Broadcom, Lumentum, and Coherent, are also active in developing advanced packaging solutions for PICs.

Market impact

This technology aims to simplify and lower the cost of manufacturing high-performance optical connections. By enabling the use of standard flat-polished fibers with existing angled-coupler PICs and streamlining the assembly process through stamping, it could accelerate the adoption of PICs in various applications, particularly in data centers and telecom networks where high volume and cost-efficiency are critical.

Claim 1 — Plain English

What this patent covers

The patent describes an optical coupling that uses a "stamped optical bench" with a "structured reflective surface" (a mirror) to connect a single-mode optical fiber to a grating coupler on a photonic integrated circuit (PIC). This mirror "turns light transmitted between the grating coupler and the optical fiber" (Claim 1). Crucially, the mirror's "reflective surface profile" is shaped to "reshape the light" (Claim 1) to perfectly match the light coming from the fiber to the grating coupler's "design angle." For example, it can make light from a "flat polished optical fiber" look like it came from an "angled polished optical fiber" (Claim 2), which many existing grating couplers are designed for. The entire "optical bench" and the "fiber alignment structure" are made at the same time by "precision stamping a malleable metal body" (Claim 3).

The clever bit

The clever bit is using a single, precision-stamped metal part that acts as both a mirror and an alignment structure. This mirror is not just for redirecting light, but its specific "three-dimensional concave reflective ellipsoidal surface profile" actively reshapes the light beam to perfectly match the receiving component, all without needing separate lenses.

What it does not cover

  • Does not cover systems that use a separate "refractive optical element" (like a lens) between the fiber and the mirror to reshape the light (Claims 4, 5, 6).
  • Does not cover systems where the mirror is not "stamped" or where the fiber alignment structure is not formed "integrally/simultaneously" with the mirror (Claim 3).
  • Does not cover using multi-mode optical fibers; it specifically claims a "single-mode fiber" (Claim 1).
  • Does not cover reflective surfaces that are not "three-dimensional concave reflective ellipsoidal" (Claim 1).

Patent timeline

Filing

Application submitted to the patent office

Publication

Application published, typically 18 months after filing

Grant

Patent officially issued

Expiration

Patent enters public domain

PatentBrief Score

Impact Score

Early stage

Citation count

0/40

No citations yet

Claim breadth

15/20

Broad claimsclaimsThe numbered statements at the end of a patent that legally define what the inventor owns.Read more →

Recency

20/20

Granted within 5 years

Assignee scale

0/20

Independent or smaller assigneeassigneeThe entity that owns the patent — usually the inventor's employer or a company.Read more →

PatentBrief Impact Score — based on citation count, claim breadth, recency, and assignee scale. Not a legal assessment.

Heuristic Value Estimate

What this patent might be worth

Minimal

$44K$140K

Midpoint $88K · 14.6 yr remaining · industry ×1.5

Adjust inputs →

Heuristic only — blends forward/backward citation counts, claim scope, time remaining, litigation history, and CPC-derived industry baseline. Real valuations need a professional appraisal.

Patent Claims

1 independent claim · 0 dependent

Preamble: An optical coupling between an optical fiber and a grating coupler, having a design angle, of a photonic integrated circuit (PIC)

Elements required (1)

  1. A

    : a stamped optical bench comprising a stamped structured reflective surface, wherein the structured reflective surface is an exposed free surface of the optical bench at which incident light is directed, wherein the stamped optical bench supports the optical fiber in optical alignment with respect to the structured reflective surface, wherein the optical fiber is a single-mode fiber, wherein the structured reflective surface turns light transmitted between the grating coupler and the optical fiber, and wherein the structured reflective surface includes a reflective surface profile that is structured to reshape the light transmitted between the grating coupler and the optical fiber to produce a mode field that matches the optical fiber input/output and the design angle of the grating coupler, wherein the structured reflective surface comprises a three-dimensional concave reflective ellipsoidal surface profile. 2. The optical coupling as in claim 1 , wherein the optical fiber is a flat polished optical fiber having an end face that is substantially perpendicular to a longitudinal axis of the optical fiber, and wherein the structured reflective surface is configured to reshape the light transmitted between the grating coupler and the input/output of the flat polished optical fiber, to produce the mode field resembling a mode field of an angled polished optical fiber, so as to match the flat polished optical fiber to a design angle of an existing grating coupler that is designed to work with the angled polished optical fiber. 3. The optical coupling as in claim 2 , wherein the optical bench further comprising a fiber alignment structure for aligning the optical fiber to the structured reflective surface, wherein the structured reflective surface and the fiber alignment structure are integrally/simultaneously formed by precision stamping a malleable metal body. 4. The optical coupling as in claim 1 , wherein the concave reflective surface profile is structured to reshape light to produce the mode field that matches the optical fiber input/output and the design angle of the grating coupler without relying on a refractive optical element between the input/output of the optical fiber and the grating coupler. 5. The optical coupling as in claim 1 , wherein the concave reflective surface profile is structured to reshape light to produce the mode field that matches the optical fiber input/output and the design angle of the grating coupler without relying on a refractive optical element between the input/output of the optical fiber and the structured reflective surface. 6. The optical coupling as in claim 1 , wherein the concave reflective surface profile is structured to reshape light to produce the mode field that matches the optical fiber input/output and the design angle of the grating coupler without relying on a refractive optical element between the structured reflective surface and the grating coupler. 7. The optical coupling as in claim 1 , wherein the concave reflective surface profile is curved as viewed in two orthogonal planes that each includes a longitudinal axis of the optical fiber. 8. A method of optically coupling an optical fiber to a grating coupler, having a design angle, of a photonic integrated circuit (PIC), comprising: providing a stamped metal optical bench comprising a stamped structured reflective surface and a stamped fiber alignment feature, wherein the structured reflective surface is an exposed free surface of the optical bench at which incident light is directed, wherein the stamped fiber alignment feature of the optical bench supports an optical fiber in optical alignment with respect to the structured reflective surface, wherein the optical fiber is a single-mode fiber, wherein the structured reflective surface turns light transmitted between the grating coupler and the optical fiber, and wherein the structured reflective surface includes a reflective surface profile that is structured to reshape the light transmitted between the grating coupler and the optical fiber to produce a mode field that matches the optical fiber input/output and the design angle of the grating coupler, wherein the structured reflective surface comprises a three-dimensional concave reflective ellipsoidal surface profile. 9. The method as in claim 8 , wherein the optical fiber is a flat polished optical fiber having an end face that is substantially perpendicular to a longitudinal axis of the optical fiber, and wherein the structured reflective surface is configured to reshape light input/output of the flat polished optical fiber, to produce the mode field resembling a mode field of an angled polished optical fiber, so as to match the flat polished optical fiber to a design angle of an existing grating coupler that is designed to work with the angled polished optical fiber. 10. The method as in claim 9 , wherein the structured reflective surface and the fiber alignment structure are integrally/simultaneous formed by precision stamping a monolithic malleable metal body. 11. The method as in claim 8 , wherein the concave reflective surface profile is structured to reshape light to produce the mode field that matches the optical fiber input/output and the design angle of the grating coupler without relying on a refractive optical element between the input/output of the optical fiber and the grating coupler. 12. The method as in claim 8 , wherein the concave reflective surface profile is structured to reshape light to produce the mode field that matches the optical fiber input/output and the design angle of the grating coupler without relying on a refractive optical element between the input/output of the optical fiber and the structured reflective surface. 13. The method as in claim 8 , wherein the concave reflective surface profile is structured to reshape light to produce the mode field that matches the optical fiber input/output and the design angle of the grating coupler without relying on a refractive optical element between the structured reflective surface and the grating coupler. 14. The method as in claim 8 , wherein the concave reflective surface profile is curved as viewed in two orthogonal planes that each includes a longitudinal axis of the optical fiber. 15. The optical coupling as in claim 1 , wherein an index matching epoxy is disposed between the structured reflective surface and the optical fiber. 16. The method as in claim 8 , further comprising disposing an index matching epoxy between the structured reflective surface and the optical fiber. 17. An optical coupling between a plurality of optical fibers and a grating coupler, having a design angle, of a photonic integrated circuit (PIC), comprising: a stamped optical bench comprising a plurality of stamped structured reflective surfaces each corresponding to a different one of the plurality of optical fibers, wherein each structured reflective surface is an exposed free surface of the optical bench at which incident light is directed, wherein the optical bench supports each optical fiber in optical alignment with respect to the corresponding structured reflective surface, wherein each structured reflective surface turns light transmitted between the grating coupler and the corresponding optical fiber, wherein each optical fiber is a single-mode fiber, and wherein each structured reflective surface includes a reflective surface profile that is structured to reshape the light transmitted between the grating coupler and the corresponding optical fiber to produce a mode field that matches the corresponding optical fiber input/output and the design angle of the grating coupler, wherein each structured reflective surface comprises a three-dimensional concave reflective ellipsoidal surface profile, and wherein the optical bench further comprises a plurality of fiber alignment structures for aligning each optical fiber to the corresponding structured reflective surface, wherein the plurality of structured reflective surfaces and the fiber alignment structures are integrally/simultaneously formed by precision stamping a malleable metal body. 18. The optical coupling as in claim 1 , wherein the grating coupler outputs light at the design angle of the grating coupler, which is transmitted to the optical fiber via the structured reflective surface, and wherein the structured reflective surface reshapes the light from the grating coupler to produce the mode field that matches the optical fiber input. 19. The method as in claim 8 , wherein the grating coupler outputs light at the design angle of the grating coupler, which is transmitted to the optical fiber via the structured reflective surface, and wherein the structured reflective surface reshapes the light from the grating coupler to produce the mode field that matches the corresponding optical fiber input. 20. The optical coupling as in claim 17 , wherein the grating coupler outputs light at the design angle of the grating coupler, which is transmitted to the corresponding optical fiber via the corresponding structured reflective surface, and wherein the corresponding structured reflective surface reshapes the light from the grating coupler to produce the mode field that matches the corresponding optical fiber input.

Claims are the legal boundaries of the patent. An independent claim stands alone. A dependent claim adds limitations to its parent, narrowing — but not broadening — the scope.

The original legal language

Original claims

23 claims as filed with the patent office.

Concepts involved

ClaimPrior artNon-obviousnessNoveltySpecificationAssigneePatent term

Citations

Patent lineage

Cites earlier patents

29

earlier patents this invention cites as foundations

View prior art →

Cite this patent

Vallance, R. R., Dannenberg, R. D., LI, S., & Barnoski, M. K. (2025). A Stamped Mirror to Connect Optical Fibers to Tiny Light Chips (U.S. Patent No. 12,422,629). U.S. Patent and Trademark Office. https://patentbrief.org/patent/us/12422629/optical-connection-of-optical-fibers-to-grating-couplers

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Common Questions

Frequently Asked Questions

What does A Stamped Mirror to Connect Optical Fibers to Tiny Light Chips cover?

This patent describes a method to precisely connect a standard optical fiber to a tiny light-based computer chip (a photonic integrated circuit) using a specially shaped, stamped mirror that redirects and reshapes the light.

Who owns patent US 12422629?

Senko Advanced Components owns this patent, granted in 2025.

When does this patent expire?

This patent is expected to expire on March 16, 2041, when the invention enters the public domain.

What problem does this patent solve?

Connecting optical fibers to photonic integrated circuits (PICs) is a major challenge in modern technology. PICs are becoming central to high-speed data communication and computing. This patent offers a manufacturing-friendly way to achieve precise optical alignment, which is critical for reliable and efficient light transmission in these systems. It addresses a bottleneck in packaging and integration.

What does this patent NOT cover?

Does not cover systems that use a separate "refractive optical element" (like a lens) between the fiber and the mirror to reshape the light (Claims 4, 5, 6).

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Last reviewed: August 2, 2026 · PatentBrief is not a law firm and this is not legal advice.