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How Disposable Diapers Keep Skin Dry Using Porous Plastic Sheets

A 1970 patent by Procter and Gamble describing a specialized plastic top layer for diapers that allows liquid to pass through while keeping the baby's skin feeling dry.

Granted 1970ExpiredExpired 1987Owned by Procter and Gamble CoInvented by Robert C Duncan, Dale A Gellert

Original patent title: “Topsheet for disposable diapers

Plain-English explanation by SahiLast reviewed · June 13, 2026

A 1970 patent by Procter and Gamble describing a specialized plastic top layer for diapers that allows liquid to pass through while keeping the baby's skin feeling dry. Granted to Procter and Gamble Co in 1970 with 133 forward citations, and it is now in the public domain.

Key facts

Patent numberUS 3489148
StatusExpired
FieldConsumer Electronics
AssigneeProcter and Gamble Co
InventorsRobert C Duncan, Dale A Gellert
Filed1966
Granted1970
Expires1987 (expired)
Times cited133
LitigationNone on record
Value · $66K$211KModest

Coverage

What does this patent actually cover?

This patent describes a hydrophobic, porous plastic film used as the inner layer of a disposable diaper. The material is designed with specific hole patterns that allow urine to quickly pass through into an absorbent core. Because the material is hydrophobic, or water-repelling, it prevents the liquid from flowing back to the surface, effectively separating the moisture from the baby's skin. This mechanism was a fundamental shift from using cloth or non-porous materials that would trap wetness against the skin.

The gap

What does this patent NOT cover?

  • Does not cover the absorbent core material itself, only the top layer in contact with the skin.
  • Does not cover non-plastic or fabric-based top layers that rely on absorption rather than fluid transport through holes.
  • Does not cover diapers that do not use a hydrophobic material to prevent liquid back-flow.

These exclusions are unique to PatentBrief — derived from the actual claim language, not patent-office boilerplate.

What made this novel

The innovation lies in using a hydrophobic material with specifically sized apertures that exploit surface tension to let liquid move in one direction only, effectively creating a one-way valve for moisture.

The Patent Drawing

Representative patent drawing for Topsheet for disposable diapers (US 3489148)
Representative figure · US 3489148All figures on Google Patents →
Topsheet for disposable diapers(Primary claim)consumer electronicsmechanicalmaterials

Schematic visualization of the patent's claim structure. Hand-drawn diagrams in progress for each landmark patent.

Where you've seen this

Real-world examples

01

Pampers disposable diapers

02

Generic disposable diaper top sheets

Why it matters

The bigger picture

This invention was a cornerstone in the development of the modern disposable diaper industry. By solving the problem of 'wet-back'—where moisture returns to the skin surface—it enabled the mass-market success of brands like Pampers. It transformed diapers from a simple absorbent pad into a sophisticated engineered product.

Filed

December 20, 1966

Granted

January 13, 1970

Market context

Who's building on this

Companies in this space

Procter and Gamble continues to iterate on this technology, focusing on advanced non-woven materials and micro-apertures. Other major players like Kimberly-Clark have also built extensive patent portfolios around similar fluid-management layers in their Huggies product lines.

Market impact

This patent helped establish the disposable diaper as a reliable, high-performance consumer good. It triggered decades of R&D in material science to improve comfort and leak protection, effectively making cloth diapers a niche alternative in many developed markets.

Claim 1 — Plain English

What this patent covers

This patent describes a hydrophobic, porous plastic film used as the inner layer of a disposable diaper. The material is designed with specific hole patterns that allow urine to quickly pass through into an absorbent core. Because the material is hydrophobic, or water-repelling, it prevents the liquid from flowing back to the surface, effectively separating the moisture from the baby's skin. This mechanism was a fundamental shift from using cloth or non-porous materials that would trap wetness against the skin.

The clever bit

The innovation lies in using a hydrophobic material with specifically sized apertures that exploit surface tension to let liquid move in one direction only, effectively creating a one-way valve for moisture.

What it does not cover

  • Does not cover the absorbent core material itself, only the top layer in contact with the skin.
  • Does not cover non-plastic or fabric-based top layers that rely on absorption rather than fluid transport through holes.
  • Does not cover diapers that do not use a hydrophobic material to prevent liquid back-flow.

Patent Journey

From filing to expiry

PatentBrief Score

Impact Score

Moderate

Citation count

40/40

Highly cited

Claim breadth

0/20

Narrow claimsclaimsThe numbered statements at the end of a patent that legally define what the inventor owns.Read more →

Recency

0/20

Older than 20 years

Assignee scale

0/20

Independent or smaller assigneeassigneeThe entity that owns the patent — usually the inventor's employer or a company.Read more →

PatentBrief Impact Score — based on citation count, claim breadth, recency, and assignee scale. Not a legal assessment.

Heuristic Value Estimate

What this patent might be worth

Modest

$66K$211K

Midpoint $132K · expired or expiring · industry ×2.2

Adjust inputs →

Heuristic only — blends forward/backward citation counts, claim scope, time remaining, litigation history, and CPC-derived industry baseline. Real valuations need a professional appraisal.

Claim text not yet imported for this patent.

Concepts involved

ClaimPrior artNon-obviousnessNoveltySpecificationAssigneePatent term

Citations

Patent lineage

Cites earlier patents

5

earlier patents this invention cites as foundations

View prior art →

Cited by later patents

133

later patents that build on this invention

View patents →

Cite this patent

Duncan, R. C., & Gellert, D. A. (1970). How Disposable Diapers Keep Skin Dry Using Porous Plastic Sheets (U.S. Patent No. 3,489,148). U.S. Patent and Trademark Office. https://patentbrief.org/patent/us/3489148/disposable-diaper-topsheet

Auto-generated from the patent record. Double-check author order and the issue date against the official USPTO document before submitting.

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Common Questions

Frequently Asked Questions

What does How Disposable Diapers Keep Skin Dry Using Porous Plastic Sheets cover?

A 1970 patent by Procter and Gamble describing a specialized plastic top layer for diapers that allows liquid to pass through while keeping the baby's skin feeling dry.

Who owns patent US 3489148?

Procter and Gamble Co owns this patent, granted in 1970.

When does this patent expire?

This patent has expired and is now in the public domain — anyone can use the invention freely.

What is patent US 3489148 cited by?

This patent has been cited by 133 later patents that build on its ideas.

What problem does this patent solve?

This invention was a cornerstone in the development of the modern disposable diaper industry. By solving the problem of 'wet-back'—where moisture returns to the skin surface—it enabled the mass-market success of brands like Pampers. It transformed diapers from a simple absorbent pad into a sophisticated engineered product.

What does this patent NOT cover?

Does not cover the absorbent core material itself, only the top layer in contact with the skin.

Same assignee

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Last reviewed: June 13, 2026 · PatentBrief is not a law firm and this is not legal advice.