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How to Make Big Electrodes for Splitting Water

This patent describes a simple, energy-saving way to create large, efficient catalyst electrodes using a mix of iron, cobalt, and nickel compounds through an electrical plating process.

ActiveExpires 2040Owned by National Chung Shan Institute of Science and Technology NCSISTInvented by Kuan-Ting Lai, Chung-Yen Lu, Chia-Kan Hao

Original patent title: “Method for Preparing Large-area Catalyst Electrode

Plain-English explanation by SahiLast reviewed · July 17, 2026

This patent describes a simple, energy-saving way to create large, efficient catalyst electrodes using a mix of iron, cobalt, and nickel compounds through an electrical plating process. Owned by National Chung Shan Institute of Science and Technology NCSIST with 11 claims and 21 forward citations, and it is expected to expire in 2040.

Coverage

What does this patent actually cover?

The patent outlines a method for creating a "large-area catalyst electrode" that helps split water into hydrogen and oxygen. First, you mix specific metal compounds like iron sulfate, cobalt chloride, and nickel nitrate in a liquid solvent such as water or ethanol (ClaimclaimA numbered sentence at the end of a patent that legally defines what the inventor owns. The most important section.Read more → 1, 2, 3, 4, 5). Then, you place a negative electrode (cathode) and a positive electrode (anode) into this metal solution (Claim 1). Using a "two-electrode method," electricity is passed through the solution at a constant voltage (0.1V to 1V) or constant current (0.1A to 1A) for 1 to 20 minutes (Claim 9, 10). This process, called "cathodic electrochemical deposition," causes the metal compounds to form a coating on the cathode, which then becomes the finished catalyst electrode (Claim 1). For example, a graphite cathode could be coated with a nickel-cobalt-iron catalyst from a water-based solution.

The gap

What does this patent NOT cover?

  • Does not cover catalyst electrodes made without using all three specified metals: iron, cobalt, and nickel compounds.
  • Does not cover deposition methods other than "cathodic electrochemical deposition" (e.g., spraying, vacuum deposition).
  • Does not cover systems that use more than two electrodes during the deposition process.
  • Does not cover deposition processes that do not maintain a constant voltage or constant current.
  • Does not cover electrodes where the anode's area is smaller than the cathode's area.

These exclusions are unique to PatentBrief — derived from the actual claim language, not patent-office boilerplate.

Key facts

Patent numberUS 20210123152
StatusActive
FieldEnergy & Clean Tech
AssigneeNational Chung Shan Institute of Science and Technology NCSIST
InventorsKuan-Ting Lai, Chung-Yen Lu, Chia-Kan Hao
Filed2020
Expires2040
Claims11
Times cited21
LitigationNone on record
Value · $216K$691KModest

What made this novel

The noveltynoveltyThe requirement that an invention be different from anything publicly known before its priority date.Read more → lies in combining specific iron, cobalt, and nickel compounds with a straightforward, energy-efficient "cathodic electrochemical deposition" method to reliably produce large-area catalysts with "good dual-function water electrolysis catalytic property."

The Patent Drawing

Representative patent drawing for Method for Preparing Large-area Catalyst Electrode (US 20210123152)
Representative figure · US 20210123152All figures on Google Patents →
Method for Preparing Large-are…(Primary claim)energymaterialschemical manufacturing

Schematic visualization of the patent's claim structure. Hand-drawn diagrams in progress for each landmark patent.

Where you've seen this

Real-world examples

01

Water electrolyzers for green hydrogen production

02

Fuel cells

03

Industrial chemical reactors

04

Electrochemical energy storage devices

Why it matters

The bigger picture

Efficient and large-scale water electrolysis is crucial for producing green hydrogen, a clean energy source. This patent aims to simplify the manufacturing of "large-area catalyst electrodes" which are key components in electrolyzers. By making the process "simple and energy-saving," it could help reduce the cost and increase the availability of these critical materials for clean energy technologies.

Filed

October 22, 2020

Market context

Who's building on this

Companies in this space

The National Chung Shan Institute of Science and Technology (NCSIST), the assigneeassigneeThe entity that owns the patent — usually the inventor's employer or a company.Read more →, is a research and development organization in Taiwan. Companies involved in green hydrogen production, such as Plug Power, Nel Hydrogen, and Siemens Energy, are actively developing and improving electrolyzer technology, which would benefit from efficient catalyst manufacturing methods.

Market impact

This patent addresses a key challenge in the emerging green hydrogen market: the cost and efficiency of producing catalysts for water electrolyzers. If widely adopted, such a "simple and energy-saving" method could lower manufacturing costs for electrolyzer components, potentially accelerating the deployment of green hydrogen infrastructure and making clean energy more accessible.

Claim 1 — Plain English

What this patent covers

The patent outlines a method for creating a "large-area catalyst electrode" that helps split water into hydrogen and oxygen. First, you mix specific metal compounds like iron sulfate, cobalt chloride, and nickel nitrate in a liquid solvent such as water or ethanol (Claim 1, 2, 3, 4, 5). Then, you place a negative electrode (cathode) and a positive electrode (anode) into this metal solution (Claim 1). Using a "two-electrode method," electricity is passed through the solution at a constant voltage (0.1V to 1V) or constant current (0.1A to 1A) for 1 to 20 minutes (Claim 9, 10). This process, called "cathodic electrochemical deposition," causes the metal compounds to form a coating on the cathode, which then becomes the finished catalyst electrode (Claim 1). For example, a graphite cathode could be coated with a nickel-cobalt-iron catalyst from a water-based solution.

The clever bit

The novelty lies in combining specific iron, cobalt, and nickel compounds with a straightforward, energy-efficient "cathodic electrochemical deposition" method to reliably produce large-area catalysts with "good dual-function water electrolysis catalytic property."

What it does not cover

  • Does not cover catalyst electrodes made without using all three specified metals: iron, cobalt, and nickel compounds.
  • Does not cover deposition methods other than "cathodic electrochemical deposition" (e.g., spraying, vacuum deposition).
  • Does not cover systems that use more than two electrodes during the deposition process.
  • Does not cover deposition processes that do not maintain a constant voltage or constant current.
  • Does not cover electrodes where the anode's area is smaller than the cathode's area.

Patent timeline

Filing

Application submitted to the patent office

Expiration

Patent enters public domain

PatentBrief Score

Impact Score

Early stage

Citation count

27/40

Moderately cited

Claim breadth

7/20

Moderate scope

Recency

0/20

Older than 20 years

Assignee scale

0/20

Independent or smaller assigneeassigneeThe entity that owns the patent — usually the inventor's employer or a company.Read more →

PatentBrief Impact Score — based on citation count, claim breadth, recency, and assignee scale. Not a legal assessment.

Heuristic Value Estimate

What this patent might be worth

Modest

$216K$691K

Midpoint $432K · 14.2 yr remaining · industry ×2.4

Adjust inputs →

Heuristic only — blends forward/backward citation counts, claim scope, time remaining, litigation history, and CPC-derived industry baseline. Real valuations need a professional appraisal.

Claim text not yet imported for this patent

The original legal language

Original claims

11 claims as filed with the patent office.

Concepts involved

ClaimPrior artNon-obviousnessNoveltySpecificationAssigneePatent term

Citations

Patent lineage

Cites earlier patents

2

earlier patents this invention cites as foundations

View prior art →

Cited by later patents

21

later patents that build on this invention

View patents →

Cite this patent

Lai, K., Lu, C., & Hao, C. How to Make Big Electrodes for Splitting Water (U.S. Patent No. 20,210,123,152). U.S. Patent and Trademark Office. https://patentbrief.org/patent/us/20210123152/method-for-preparing-large-area-catalyst-electrode

Auto-generated from the patent record. Double-check author order and the issue date against the official USPTO document before submitting.

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Common Questions

Frequently Asked Questions

What does How to Make Big Electrodes for Splitting Water cover?

This patent describes a simple, energy-saving way to create large, efficient catalyst electrodes using a mix of iron, cobalt, and nickel compounds through an electrical plating process.

Who owns patent US 20210123152?

This patent is owned by National Chung Shan Institute of Science and Technology NCSIST.

When does this patent expire?

This patent is expected to expire on October 22, 2040, when the invention enters the public domain.

What is patent US 20210123152 cited by?

This patent has been cited by 21 later patents that build on its ideas.

What problem does this patent solve?

Efficient and large-scale water electrolysis is crucial for producing green hydrogen, a clean energy source. This patent aims to simplify the manufacturing of "large-area catalyst electrodes" which are key components in electrolyzers. By making the process "simple and energy-saving," it could help reduce the cost and increase the availability of these critical materials for clean energy technologies.

What does this patent NOT cover?

Does not cover catalyst electrodes made without using all three specified metals: iron, cobalt, and nickel compounds.

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Last reviewed: July 17, 2026 · PatentBrief is not a law firm and this is not legal advice.