# How Amorphous Silicon Changed Solar Power

> This 1976 patent describes using a specific form of non-crystalline silicon to create cheap, thin semiconductor devices like solar cells.

- **Patent:** US 4064521
- **Original title:** Semiconductor device having a body of amorphous silicon
- **Owner:** RCA Corp
- **Granted:** 1977
- **Status:** Public domain (expired)
- **Times cited:** 197
- **Field:** energy, semiconductors, consumer_electronics

## What it does

The patent details a method for creating semiconductor devices using amorphous silicon, which is silicon that lacks a rigid, repeating crystal structure. By using a process called glow discharge in silane gas, the inventors created a material that could form effective electronic junctions. Specifically, the patent claims devices where this amorphous silicon is paired with metallic regions or other semiconductor layers to create barriers that generate a space charge region. This allows the device to capture solar radiation and convert it into electricity, or function as a basic electronic component.

## What it does NOT cover

- Does not cover crystalline silicon, which is the standard material used in most traditional computer chips.
- Does not cover any manufacturing process that does not use a glow discharge in silane gas.
- Does not cover devices where the amorphous silicon layer is thicker than one micron if the specific electronic performance claims are not met.

## The clever bit

The invention turned the 'defect' of amorphous silicon—its lack of a crystal lattice—into a feature by showing that it could be doped and manipulated to create functional junctions at a fraction of the cost of crystalline alternatives.

## Real-world examples

1. Thin-film solar panels
2. Pocket calculator solar cells
3. Flexible solar modules

## Why it matters

Before this, solar cells were almost exclusively made from expensive, high-purity crystalline silicon. This patent proved that a disordered, cheaper-to-produce material could still perform the essential task of generating electricity from light, paving the way for the thin-film solar panels we see today.

## Frequently asked questions

### What does How Amorphous Silicon Changed Solar Power cover?

This 1976 patent describes using a specific form of non-crystalline silicon to create cheap, thin semiconductor devices like solar cells.

### Who owns patent US 4064521?

RCA Corp owns this patent, granted in 1977.

### When does this patent expire?

This patent has expired and is now in the public domain — anyone can use the invention freely.

### What is patent US 4064521 cited by?

This patent has been cited by 197 later patents that build on its ideas.

### What problem does this patent solve?

Before this, solar cells were almost exclusively made from expensive, high-purity crystalline silicon. This patent proved that a disordered, cheaper-to-produce material could still perform the essential task of generating electricity from light, paving the way for the thin-film solar panels we see today.

### What does this patent NOT cover?

Does not cover crystalline silicon, which is the standard material used in most traditional computer chips.

**Full plain-English explainer:** https://patentbrief.org/patent/us/4064521/semiconductor-device-having-a-body-of-amorphous-silicon

**Original patent:** https://patents.google.com/patent/US4064521

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_Source: PatentBrief — https://patentbrief.org. Patent facts are from public records; the plain-English explanation is PatentBrief's._


## Related patents

Semantically similar inventions in the PatentBrief corpus:

- [How the First Practical Silicon Solar Cell Works](https://patentbrief.org/patent/us/2780765/solar-cell-photovoltaic) — A 1954 invention by Bell Labs researchers that created the first silicon-based solar cell capable of converting sunlight into enough electricity to power everyday devices.
- [The Invention of the Modern Field-Effect Transistor](https://patentbrief.org/patent/us/3102230/mosfet-field-effect-transistor) — This 1960 patent describes the fundamental structure of the MOSFET, the tiny electronic switch that powers every modern computer processor.
- [The Invention of the Junction Transistor](https://patentbrief.org/patent/us/2569347/junction-transistor) — William Shockley's 1951 patent for the junction transistor, the fundamental building block of all modern digital electronics.
- [How Liquid Crystal Displays (LCDs) Were Invented](https://patentbrief.org/patent/us/3322485/lcd-liquid-crystal-display) — This 1962 patent describes the first practical way to use organic liquid crystals to create a display that scatters light when an electric current is applied.
- [How Robert Noyce Invented the Modern Integrated Circuit](https://patentbrief.org/patent/us/2981877/noyce-planar-integrated-circuit) — Robert Noyce's 1959 patent for a semiconductor device that uses evaporated metal leads to connect components directly on a single silicon chip.
